Production Process Automation for Construction of Monolithic Buildings and Structures

Velichkin Vladimir

doi:doi:10.11648/j.jccee.20210603.11

| Peer-Reviewed

Production Process Automation for Construction of Monolithic Buildings and Structures

Velichkin Vladimir

Published in Journal of Civil, Construction and Environmental Engineering (Volume 6, Issue 3)

Received: 31 March 2021 Accepted: 19 April 2021 Published: 29 April 2021

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

Article presents a scientific approach to creating a complex production process automation system for construction of monolithic buildings and structures (MBS). Specific features of systems with complex structure which present themselves in the way they function and by the interaction of local control systems within integrated system for production process automation were discovered. Justification is given to the structure of creation of local systems for automation of MBS construction processes and their functioning within interconnected complex control system. Model for optimal transportation of concrete mixture to the pouring site with sliding thermo-active formwork with hydraulic actuators is presented in the article. The model is integrated by parameters of physical and mechanical processes. Concept of production process automation for construction of MBS was outlined. The concept is implemented in accordance with specific operational and technological and IT support of integrated system for automated control. The greatest potential for increasing the rate of housing construction is possessed by the technology of monolithic housing construction. However, traditional methods of erecting monolithic structures are associated with increased labor intensity, a significant share of manual operations, and the lack of objective instrumental control of the quality of concrete work, which significantly affects the increase in the time and cost of construction. A radical solution to the problem of increasing the efficiency of monolithic housing construction technology is possible only through the integrated use of automation, robotization and microprocessor technology. A method and means have been developed for automating the processes of feeding, distributing, laying and compacting concrete mixture, which make it possible to fundamentally change not only the nature of the work of construction workers, but also its organization, productivity, quality and intellectual saturation. The technical requirements for the automated structures of switchgears are formulated, based on taking into account the specific technological conditions for the production of concrete works. A criterion is proposed and a methodology for choosing the optimal kinematic structure of an automated switchgear for the production of concrete works is developed. The problem of determining the geometric characteristics (the length of the links, the angles of rotation of the joints), the distribution booms for the given constructive and technological conditions of concreting has been solved.

Published in	Journal of Civil, Construction and Environmental Engineering (Volume 6, Issue 3)
DOI	10.11648/j.jccee.20210603.11
Page(s)	87-91
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Cast-in-place Construction, Production Process, Concrete Mixture, Automation, Control Systems, Optimization Criteria, Supervisory Computer Control System, Information Signals, Control Function

References

[1]	Evdokimov N. I., Matskevich A. F., Sytnik B. C. Technology of monolithic concrete and reinforced concrete: Textbook for construction universities. Moscow: Higher School, 2015. - 335 e.: ill.
[2]	Guide to the construction of formwork and the production of formwork works / Center, n. i. i project, experiment, Institute of organization, mechanization and technical assistance to the construction of Gosstroy of the USSR. - M.: Stroyizdat, 2017. -501 E.: il.
[3]	Afanasyev A. A. Intensification of work in the construction of buildings and structures made of monolithic reinforced concrete, - M.: Stroyizdat, 2015. -384 p.
[4]	Technology, mechanization and automation of construction: Studies for higher education institutions on spec. "Economics and management in construction"/ S. S. Ataev, V. A. Bondarik, I. N. Gromov, etc.; Edited by S. S. Ataev, S. Ya. Lutsky. M.: Higher School of Economics, 2018 - 592 e.: ill.
[5]	Evdokimov V. A. Mechanization and automation of construction production. L.: Stroyizdat, 2017.
[6]	Afanasyev A. A. Concrete works: Textbook for professional training of workers on the ave., - 2nd ed., reprint. and add. M.: Higher School, 2014, - 288 e.: ill.
[7]	Manual for laying concrete mixes with concrete pumping installations / Center, n. i. i. proekt, experimentalinstv, in-t organizatsii, mechanizatsii i tekhnicheskoi pomoshchey stroitel'noi Gosstroya SSSR. - M.: Stroyizdat, 2018. - 144 e.: il.
[8]	Gorin V. A., "Civil buildings of mass construction", educational literature, 2013.
[9]	Vilman Y. A., " Technology of construction processes and construction of buildings. Modern progressive methods", educational literature, 2014.
[10]	Anpilov S. M., "Technology of construction of buildings and structures made of monolithic reinforced concrete", educational literature, 2010.
[11]	Marsov V. I., Mintsaev M. Sh., Askhabov I. B. Monolithic construction technology using fixed formwork. // Bulletin of MADI (GTU). - M.: approx. 2 (17), 2009, pp. 38-40.
[12]	Mintsaev M. S. h. Features of automation of concrete work in monolithic housing construction. // Bulletin of MADI (GTU), 2003. S. 120-126.
[13]	Bulgakov A. G., Parshin D. Ya. Sliding formwork management in the construction of monolithic buildings. M. Mechanization of construction, 1997, No. 12, p. 15-18.
[14]	Gudikov G. G. Automatic control of the accuracy of the construction of monolithic buildings and structures. M. MDITN, 2008, pp. 98-102.
[15]	Khodykin V. V., Tikhonov A. F. Automation of technological processes for the production of concrete works in monolithic housing construction. Collection of NRU MGSU "Automation of technological processes, machines and equipment", 1999, p. 53-56.
[16]	Plotnikov N. M., Khodykin V. V. Automation of monolithic housing construction based on microwave control devices for the processes of laying and compacting concrete mixture. M. Automation and modern technologies, 1996, no. 10, p. 2-5.

Cite This Article

Plain Text BibTeX RIS

APA Style

Velichkin Vladimir. (2021). Production Process Automation for Construction of Monolithic Buildings and Structures. Journal of Civil, Construction and Environmental Engineering, 6(3), 87-91. https://doi.org/10.11648/j.jccee.20210603.11

Copy | Download

ACS Style

Velichkin Vladimir. Production Process Automation for Construction of Monolithic Buildings and Structures. J. Civ. Constr. Environ. Eng. 2021, 6(3), 87-91. doi: 10.11648/j.jccee.20210603.11

Copy | Download

AMA Style

Velichkin Vladimir. Production Process Automation for Construction of Monolithic Buildings and Structures. J Civ Constr Environ Eng. 2021;6(3):87-91. doi: 10.11648/j.jccee.20210603.11

Copy | Download

@article{10.11648/j.jccee.20210603.11,
  author = {Velichkin Vladimir},
  title = {Production Process Automation for Construction of Monolithic Buildings and Structures},
  journal = {Journal of Civil, Construction and Environmental Engineering},
  volume = {6},
  number = {3},
  pages = {87-91},
  doi = {10.11648/j.jccee.20210603.11},
  url = {https://doi.org/10.11648/j.jccee.20210603.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.jccee.20210603.11},
  abstract = {Article presents a scientific approach to creating a complex production process automation system for construction of monolithic buildings and structures (MBS). Specific features of systems with complex structure which present themselves in the way they function and by the interaction of local control systems within integrated system for production process automation were discovered. Justification is given to the structure of creation of local systems for automation of MBS construction processes and their functioning within interconnected complex control system. Model for optimal transportation of concrete mixture to the pouring site with sliding thermo-active formwork with hydraulic actuators is presented in the article. The model is integrated by parameters of physical and mechanical processes. Concept of production process automation for construction of MBS was outlined. The concept is implemented in accordance with specific operational and technological and IT support of integrated system for automated control. The greatest potential for increasing the rate of housing construction is possessed by the technology of monolithic housing construction. However, traditional methods of erecting monolithic structures are associated with increased labor intensity, a significant share of manual operations, and the lack of objective instrumental control of the quality of concrete work, which significantly affects the increase in the time and cost of construction. A radical solution to the problem of increasing the efficiency of monolithic housing construction technology is possible only through the integrated use of automation, robotization and microprocessor technology. A method and means have been developed for automating the processes of feeding, distributing, laying and compacting concrete mixture, which make it possible to fundamentally change not only the nature of the work of construction workers, but also its organization, productivity, quality and intellectual saturation. The technical requirements for the automated structures of switchgears are formulated, based on taking into account the specific technological conditions for the production of concrete works. A criterion is proposed and a methodology for choosing the optimal kinematic structure of an automated switchgear for the production of concrete works is developed. The problem of determining the geometric characteristics (the length of the links, the angles of rotation of the joints), the distribution booms for the given constructive and technological conditions of concreting has been solved.},
 year = {2021}
}

Copy | Download

TY  - JOUR
T1  - Production Process Automation for Construction of Monolithic Buildings and Structures
AU  - Velichkin Vladimir
Y1  - 2021/04/29
PY  - 2021
N1  - https://doi.org/10.11648/j.jccee.20210603.11
DO  - 10.11648/j.jccee.20210603.11
T2  - Journal of Civil, Construction and Environmental Engineering
JF  - Journal of Civil, Construction and Environmental Engineering
JO  - Journal of Civil, Construction and Environmental Engineering
SP  - 87
EP  - 91
PB  - Science Publishing Group
SN  - 2637-3890
UR  - https://doi.org/10.11648/j.jccee.20210603.11
AB  - Article presents a scientific approach to creating a complex production process automation system for construction of monolithic buildings and structures (MBS). Specific features of systems with complex structure which present themselves in the way they function and by the interaction of local control systems within integrated system for production process automation were discovered. Justification is given to the structure of creation of local systems for automation of MBS construction processes and their functioning within interconnected complex control system. Model for optimal transportation of concrete mixture to the pouring site with sliding thermo-active formwork with hydraulic actuators is presented in the article. The model is integrated by parameters of physical and mechanical processes. Concept of production process automation for construction of MBS was outlined. The concept is implemented in accordance with specific operational and technological and IT support of integrated system for automated control. The greatest potential for increasing the rate of housing construction is possessed by the technology of monolithic housing construction. However, traditional methods of erecting monolithic structures are associated with increased labor intensity, a significant share of manual operations, and the lack of objective instrumental control of the quality of concrete work, which significantly affects the increase in the time and cost of construction. A radical solution to the problem of increasing the efficiency of monolithic housing construction technology is possible only through the integrated use of automation, robotization and microprocessor technology. A method and means have been developed for automating the processes of feeding, distributing, laying and compacting concrete mixture, which make it possible to fundamentally change not only the nature of the work of construction workers, but also its organization, productivity, quality and intellectual saturation. The technical requirements for the automated structures of switchgears are formulated, based on taking into account the specific technological conditions for the production of concrete works. A criterion is proposed and a methodology for choosing the optimal kinematic structure of an automated switchgear for the production of concrete works is developed. The problem of determining the geometric characteristics (the length of the links, the angles of rotation of the joints), the distribution booms for the given constructive and technological conditions of concreting has been solved.
VL  - 6
IS  - 3
ER  -

Copy | Download

Author Information

Velichkin Vladimir

Department of Automation and Power Supply, Moscow State University of Civil Engineering (National Research University), Moscow, Russia

Download PDF

Sections

Plain Text BibTeX RIS

APA Style

Velichkin Vladimir. (2021). Production Process Automation for Construction of Monolithic Buildings and Structures. Journal of Civil, Construction and Environmental Engineering, 6(3), 87-91. https://doi.org/10.11648/j.jccee.20210603.11

Copy | Download

ACS Style

Velichkin Vladimir. Production Process Automation for Construction of Monolithic Buildings and Structures. J. Civ. Constr. Environ. Eng. 2021, 6(3), 87-91. doi: 10.11648/j.jccee.20210603.11

Copy | Download

AMA Style

Velichkin Vladimir. Production Process Automation for Construction of Monolithic Buildings and Structures. J Civ Constr Environ Eng. 2021;6(3):87-91. doi: 10.11648/j.jccee.20210603.11

Copy | Download

@article{10.11648/j.jccee.20210603.11,
  author = {Velichkin Vladimir},
  title = {Production Process Automation for Construction of Monolithic Buildings and Structures},
  journal = {Journal of Civil, Construction and Environmental Engineering},
  volume = {6},
  number = {3},
  pages = {87-91},
  doi = {10.11648/j.jccee.20210603.11},
  url = {https://doi.org/10.11648/j.jccee.20210603.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.jccee.20210603.11},
  abstract = {Article presents a scientific approach to creating a complex production process automation system for construction of monolithic buildings and structures (MBS). Specific features of systems with complex structure which present themselves in the way they function and by the interaction of local control systems within integrated system for production process automation were discovered. Justification is given to the structure of creation of local systems for automation of MBS construction processes and their functioning within interconnected complex control system. Model for optimal transportation of concrete mixture to the pouring site with sliding thermo-active formwork with hydraulic actuators is presented in the article. The model is integrated by parameters of physical and mechanical processes. Concept of production process automation for construction of MBS was outlined. The concept is implemented in accordance with specific operational and technological and IT support of integrated system for automated control. The greatest potential for increasing the rate of housing construction is possessed by the technology of monolithic housing construction. However, traditional methods of erecting monolithic structures are associated with increased labor intensity, a significant share of manual operations, and the lack of objective instrumental control of the quality of concrete work, which significantly affects the increase in the time and cost of construction. A radical solution to the problem of increasing the efficiency of monolithic housing construction technology is possible only through the integrated use of automation, robotization and microprocessor technology. A method and means have been developed for automating the processes of feeding, distributing, laying and compacting concrete mixture, which make it possible to fundamentally change not only the nature of the work of construction workers, but also its organization, productivity, quality and intellectual saturation. The technical requirements for the automated structures of switchgears are formulated, based on taking into account the specific technological conditions for the production of concrete works. A criterion is proposed and a methodology for choosing the optimal kinematic structure of an automated switchgear for the production of concrete works is developed. The problem of determining the geometric characteristics (the length of the links, the angles of rotation of the joints), the distribution booms for the given constructive and technological conditions of concreting has been solved.},
 year = {2021}
}

Copy | Download

TY  - JOUR
T1  - Production Process Automation for Construction of Monolithic Buildings and Structures
AU  - Velichkin Vladimir
Y1  - 2021/04/29
PY  - 2021
N1  - https://doi.org/10.11648/j.jccee.20210603.11
DO  - 10.11648/j.jccee.20210603.11
T2  - Journal of Civil, Construction and Environmental Engineering
JF  - Journal of Civil, Construction and Environmental Engineering
JO  - Journal of Civil, Construction and Environmental Engineering
SP  - 87
EP  - 91
PB  - Science Publishing Group
SN  - 2637-3890
UR  - https://doi.org/10.11648/j.jccee.20210603.11
AB  - Article presents a scientific approach to creating a complex production process automation system for construction of monolithic buildings and structures (MBS). Specific features of systems with complex structure which present themselves in the way they function and by the interaction of local control systems within integrated system for production process automation were discovered. Justification is given to the structure of creation of local systems for automation of MBS construction processes and their functioning within interconnected complex control system. Model for optimal transportation of concrete mixture to the pouring site with sliding thermo-active formwork with hydraulic actuators is presented in the article. The model is integrated by parameters of physical and mechanical processes. Concept of production process automation for construction of MBS was outlined. The concept is implemented in accordance with specific operational and technological and IT support of integrated system for automated control. The greatest potential for increasing the rate of housing construction is possessed by the technology of monolithic housing construction. However, traditional methods of erecting monolithic structures are associated with increased labor intensity, a significant share of manual operations, and the lack of objective instrumental control of the quality of concrete work, which significantly affects the increase in the time and cost of construction. A radical solution to the problem of increasing the efficiency of monolithic housing construction technology is possible only through the integrated use of automation, robotization and microprocessor technology. A method and means have been developed for automating the processes of feeding, distributing, laying and compacting concrete mixture, which make it possible to fundamentally change not only the nature of the work of construction workers, but also its organization, productivity, quality and intellectual saturation. The technical requirements for the automated structures of switchgears are formulated, based on taking into account the specific technological conditions for the production of concrete works. A criterion is proposed and a methodology for choosing the optimal kinematic structure of an automated switchgear for the production of concrete works is developed. The problem of determining the geometric characteristics (the length of the links, the angles of rotation of the joints), the distribution booms for the given constructive and technological conditions of concreting has been solved.
VL  - 6
IS  - 3
ER  -

Copy | Download