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Experimental Investigation of the Thermal Resistance of Metal Dust Concrete Block

Received: 30 August 2025     Accepted: 10 September 2025     Published: 14 October 2025
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Abstract

This paper discusses the thermal resistance of metal dust concrete block. The thermal insulation capacity of the block, coefficient of thermal expansion as well as mass loss of the blocks due to heating of the block were experimentally investigated. The effects of elevated temperature on the compressive strength of the block were discussed and compared with the unheated metal dust concrete block and conventional concrete blocks. The optimum compressive strength of the unheated metal dust block was 18.20N/mm2 and its corresponding heated specimen was 17.5N/mm2, at a temperature of 200°C. The compressive strength of the controlled specimen was 16.5N/mm2 and at a temperature of 200°C, the compressive strength was 15.3N/mm2. The coefficient of thermal expansion for the metal dust block with the optimum compressive strength was 14.12×10-6 as against 10.51×10-6 for the conventional block. The thermal insulation performance of the blocks was assessed by measuring the temperature rise on the unexposed side during a fire resistance test. The results suggest that metal dust increases the compressive strength of the block at a considerable replacement level, but when exposed elevated temperature of about 600°C, the block thermal properties deteriorated due to melting of the dust, evaporation of bound and free water in the block and other factors.

Published in Journal of Civil, Construction and Environmental Engineering (Volume 10, Issue 5)
DOI 10.11648/j.jccee.20251005.12
Page(s) 182-190
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2025. Published by Science Publishing Group

Keywords

Metal Dust, Elevated Temperature, Coefficient of Thermal Expansion, Insulation, Mass Loss

References
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[2] Zunna, S. U., Aziz, F. N. A. A., Cun, P. M. Characterization of lightweight cement concrete with partial replacement of coconut shell fine aggregate. SN Appl. Sci. 2019, 1(649).
[3] Patel, R., Ahmed, Z., & Sharma, S. Corrosion Resistance of Metal Dust Concrete in Coastal Structures. Marine Engineering Journal, 2021, 15(1), 52-67.
[4] Kumar, A., & Gupta, R. Effects of Metal Dust on Mechanical Properties of concrete. Journal of Civil Materials, 2021, 11(3), 212-230.
[5] Singh, R., & Patel, M. Compressive Strength Enhancement in Metal Dust Concrete. Journal of Construction Engineering, 2020, 14(2), 98-110.
[6] Bhattacharya, T., & Das, A. Optimizing Water Absorption in Metal Dust Concrete. Journal of Sustainable Construction, 2022, 8(3), 45-67.
[7] Ahmed, M., Khan, R., & Gupta, A. Advanced Analytical Modeling of Metal Dust Concrete for Earthquake-Prone Regions. Journal of Computational Engineering, 2021, 9(2), 33-48.
[8] Omer, A. Effects of higher temperature on properties of concrete. Fire and safty Journal, 2007, 42(8): 516-522.
[9] Tanash, A. O., Abu Bakar. B. H., Muthusamy, K. Effect of elevated temperature on mechanical properties of normal strength concrete: An overview. Materialstoday procedings. 2024, Volume 107, 2024, Pages 152-157.
[10] Chandramoul, K., Srinivasa, R. P., Sravana, P. The effect of weight loss on high strength concrete at different temperature and time. Journal of Emerging Trends in Engineering and Applied Sciences, 2011, Vol. 2, No. 4.
[11] Singhal, P., Sharma, M., & Gupta, A. Impact of Metal Dust on Compressive Strength of Concrete. International Journal of Structural Engineering, 2021, 12(2), 112-125.
[12] Wilmer, S., Peter H., Thermal Expansion of a Few Steels. Scientific Papers of the Bureau of Standards, 1921, vol. 17, 611-626.
[13] Johnson, W. H., Parsons, W. H. Thermal expansion of concrete aggregate materials. Journal of Research and National Bureau of Standard, 1944, Vol. 32, pp 101-126.
[14] Zhuang, S., Wang, Q., Zhang, M. Water absorption behaviour of concrete: Novel experimental findings and model characterizationJournal of Building Engineering, 2022, Volume 53, 1 August 2022, 104602.
[15] Malik, M., Bhattacharyya, S. K. Thermal and mechanical properties of concrete and its constituents at elevated temperatures: A review. Construction and Building Materials, 2021, Volume 270, 121398.
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  • APA Style

    Marfo, A., Gam, A. K., Isabella, B. (2025). Experimental Investigation of the Thermal Resistance of Metal Dust Concrete Block. Journal of Civil, Construction and Environmental Engineering, 10(5), 182-190. https://doi.org/10.11648/j.jccee.20251005.12

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    ACS Style

    Marfo, A.; Gam, A. K.; Isabella, B. Experimental Investigation of the Thermal Resistance of Metal Dust Concrete Block. J. Civ. Constr. Environ. Eng. 2025, 10(5), 182-190. doi: 10.11648/j.jccee.20251005.12

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    AMA Style

    Marfo A, Gam AK, Isabella B. Experimental Investigation of the Thermal Resistance of Metal Dust Concrete Block. J Civ Constr Environ Eng. 2025;10(5):182-190. doi: 10.11648/j.jccee.20251005.12

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  • @article{10.11648/j.jccee.20251005.12,
      author = {Adutwum Marfo and Angel Kyilo Gam and Baah Isabella},
      title = {Experimental Investigation of the Thermal Resistance of Metal Dust Concrete Block
    },
      journal = {Journal of Civil, Construction and Environmental Engineering},
      volume = {10},
      number = {5},
      pages = {182-190},
      doi = {10.11648/j.jccee.20251005.12},
      url = {https://doi.org/10.11648/j.jccee.20251005.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.jccee.20251005.12},
      abstract = {This paper discusses the thermal resistance of metal dust concrete block. The thermal insulation capacity of the block, coefficient of thermal expansion as well as mass loss of the blocks due to heating of the block were experimentally investigated. The effects of elevated temperature on the compressive strength of the block were discussed and compared with the unheated metal dust concrete block and conventional concrete blocks. The optimum compressive strength of the unheated metal dust block was 18.20N/mm2 and its corresponding heated specimen was 17.5N/mm2, at a temperature of 200°C. The compressive strength of the controlled specimen was 16.5N/mm2 and at a temperature of 200°C, the compressive strength was 15.3N/mm2. The coefficient of thermal expansion for the metal dust block with the optimum compressive strength was 14.12×10-6 as against 10.51×10-6 for the conventional block. The thermal insulation performance of the blocks was assessed by measuring the temperature rise on the unexposed side during a fire resistance test. The results suggest that metal dust increases the compressive strength of the block at a considerable replacement level, but when exposed elevated temperature of about 600°C, the block thermal properties deteriorated due to melting of the dust, evaporation of bound and free water in the block and other factors.},
     year = {2025}
    }
    

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  • TY  - JOUR
    T1  - Experimental Investigation of the Thermal Resistance of Metal Dust Concrete Block
    
    AU  - Adutwum Marfo
    AU  - Angel Kyilo Gam
    AU  - Baah Isabella
    Y1  - 2025/10/14
    PY  - 2025
    N1  - https://doi.org/10.11648/j.jccee.20251005.12
    DO  - 10.11648/j.jccee.20251005.12
    T2  - Journal of Civil, Construction and Environmental Engineering
    JF  - Journal of Civil, Construction and Environmental Engineering
    JO  - Journal of Civil, Construction and Environmental Engineering
    SP  - 182
    EP  - 190
    PB  - Science Publishing Group
    SN  - 2637-3890
    UR  - https://doi.org/10.11648/j.jccee.20251005.12
    AB  - This paper discusses the thermal resistance of metal dust concrete block. The thermal insulation capacity of the block, coefficient of thermal expansion as well as mass loss of the blocks due to heating of the block were experimentally investigated. The effects of elevated temperature on the compressive strength of the block were discussed and compared with the unheated metal dust concrete block and conventional concrete blocks. The optimum compressive strength of the unheated metal dust block was 18.20N/mm2 and its corresponding heated specimen was 17.5N/mm2, at a temperature of 200°C. The compressive strength of the controlled specimen was 16.5N/mm2 and at a temperature of 200°C, the compressive strength was 15.3N/mm2. The coefficient of thermal expansion for the metal dust block with the optimum compressive strength was 14.12×10-6 as against 10.51×10-6 for the conventional block. The thermal insulation performance of the blocks was assessed by measuring the temperature rise on the unexposed side during a fire resistance test. The results suggest that metal dust increases the compressive strength of the block at a considerable replacement level, but when exposed elevated temperature of about 600°C, the block thermal properties deteriorated due to melting of the dust, evaporation of bound and free water in the block and other factors.
    VL  - 10
    IS  - 5
    ER  - 

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